Carbon fiber-reinforced polymer (CFRP) composites modified with alumina (Al2O3) and silicon carbide (SiC) nanoparticles were developed to produce hybrid nanocomposites with improved mechanical and thermal characteristics. This study investigates the hot drilling behavior of unidirectional CFRP and hybrid nanocomposites by examining the effects of spindle speed, feed rate, drill diameter, and drill geometry (step, core, and twist). Response Surface Methodology (RSM) and Analysis of Variance (ANOVA) were used to identify the most influential parameters governing drilling-induced damage. ANOVA results revealed that drill geometry was the most dominant factor, contributing more than 89% to delamination, burr formation, and surface roughness, followed by drill diameter with over 7% contribution.
